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Deltahard LCH

Liquid Concrete Hardener

DESCRIPTION

DELTAHARD LCH is one component liquid concrete hardener based on metallic silicate with high silica content that can react chemically to produce a hard, abrasion resistant and dust-free finish. DELTAHARD LCH can be applied on any old or new floor concrete surface. It will absorp into the concrete surface and react with free lime and cement mortar forming a hard synthetic quartz-like material.

USES

  • All concrete industrial floors, both old or new
  • Car parks
  • Warehouses
  • Stores and shopping malls
  • Schools and hospitals
  • Concrete walls

ADVANTAGES

  • Ready to use
  • Easy to apply
  • Non corrosive
  • Improve chemical and abrasion resistant
  • No peel off, scratch or delaminate
  • Fast drying
  • Increase surface density and durability

APPLICATION Instruction

Surface Preparation

DELTAHARD LCH can be applied immediately after final finishing operations and when the concrete has hardened sufficiently at minimum 14 days of age. It can also be applied for old concrete.

The concrete surface must be clean and sound. Remove any dust, laitance, grease, oil, dirt, curing agents, impregnations, wax, coating and disintegrated material from surface. Grind the concrete to open the concrete pores. This will allow optimum penetration of  DELTAHARD LCH

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Depending on size of work area, DELTAHARD LCH can be applied with a pump up sprayer or a high volume, low-pressure sprayer (HVLP). Apply DELTAHARD LCH  to the surface evenly at the rate of approximately 80-200 m2 per pail ( 20kgs ) or 4–10 m2/ 1 kg of Deltahard LCH. Lightly broom out any puddles immediately after the material has been applied. Allow DELTAHARD LCH  to remain on the surface for 20-30 minutes. DO NOT LET ANY AREA DRY OUT during this time. Add more DELTAHARD LCH  as needed in order to maintain a uniformly wet surface. After material has completely penetrated the surface, continue grinding and polishing to the intended final surface profile and desired finish. For best results, use an auto scrubber and water to remove residual slurry between abrasive disc grits.

CLEAN UP

Use water to clean tools and equipment. Treatment is environmentally friendly and requires no special or hazardous disposal methods.

TECHNICAL DATA

Color Hazy liquid
Density 1.1 – 1.2 kgs/L
pH 11 -13
Packaging 5 kg  jerigen and 20 kg pail

HEALTH AND SAFETY

DELTAHARD LCH is caustic materials which can be harmful to the skin and eye. During use, avoid contact with the skin or eyes. Wear suitable protective clothing – eye protectionand gloves. Good ventilation is necessary when applying DELTAHARD LCH. In case of contact with the skin, rinse with plenty of clean water, then cleanse thoroughly with soap and water. In case of contact with eyes, rinse immediately with plenty of clean water and seek medical advice. If swallowed seek medical attention immediately.

FIRE

DELTAHARD LCH is non-flammable materials.

Deltafloor CFT

Patching Repair Mortar for Large Concrete Floors

DESCRIPTION

A premixed mixture of portland cement, plasticised additive, acrylic binder, high performance fibre and natural silica sand and aggregate with selected shape, grading, high physical quality and mechanical performance, designed to have high compressive and flexural strength with good abrasion resistance and smooth finished surface.

USES

Deltafloor CFT is one component cementitious material that just need the addition of clean water and especially used for reinstatement of large damaged or deteriorated concrete floors. It is ideally suited for all industrial areas subjected to medium and heavy traffic, for example warehouses, traffic lanes, engineering workshops, car parks, garage, laboratories, etc.

ADVANTAGES

  • High compressive and flexural strength
  • Shrink compensated with the addition of special fibre
  • Good abrasion resistance with smooth surface
  • Very suitable for large areas of concrete floors
  • Easily compacted which eliminates honey combing and voids
  • Contains no chloride admixtures
  • Can be used as a repair flooring for cold storage area

INSTRUCTION FOR USE

Surface Preparation

Identify the repair area, saw cut or cut back the extremities of the repair location to a depth 10 mm to provide a square edge and to avoid delaminating. The substrate surface must be sound, free from oil, grease or any loose adherent material. Any loose material on repair area may exhibit poor bonding. If any, reinforcement bar should be cleaned from corrosion deposits – grit blasting is recommended.

Priming

Priming is required to enhance the bonding of Deltafloor CFT substance with the concrete substrate. Deltabond SB is the most recommended priming material for this system.

Application

A mechanically powered grout mixer should be used for best results; a high shear mechanical mixer should be used for quantities up to 50 kg. Before application it is better to ensure your mixing capacity and labor to be able to have continuously working method and best result.

Deltafloor CFT is supplied in 25 kg bag, which needs 3 - 3.5 litres of water per bag depending on the required consistency, and this will give a thickness of approximately 1.4 cm of hardened material. Clean water is minimum requirement for best quality. Put the 2/3 of water into mixing bowl, pour Deltafloor CFT slowly as the mixer blend them thoroughly, pour the rest of the water to adjust your consistency mixture.

Deltafloor CFT has to be poured soon after mixing to gain full benefit, ensure to use proper trowel method to level the Deltafloor CFT substance, a metal blade trowel will make a smooth finish. Deltafloor CFT should be placed at minimum 6 mm up to 30 mm thickness in a single pour, which makes it possible to gain more thickness by multi layers.

STORAGE

Deltafloor CFT has a shelf life of 12 months if kept in a dry store in its original, unopened bag.

TECHNICAL DATA

Compressive strength (ASTM C942: 1999) 20 N/mm2 @ 1 day
30 N/mm2 @ 7 days
55 N/mm2 @ 28 days
Setting time 5 hours (intial set) – 6.5 hours (final set)
Fresh wet density Approximately 2300 kg/m3
Modulus of elasticity (BS 1881 part 121 1983) 30 KN/mm2 @ 28 days
Bond Strength Please use Deltabond SB for best result
Packaging and Size 25 kg Bag

HEALTH & SAFETY

Deltafloor CFT is not flammable material. Deltafloor CFT may cause harm in some skin contact, avoid contact with skins, eyes and inhalation of vapor. Protective gloves and eye protection are highly recommended during work of application.

Deltafloor SL2000

Heavy Duty Self Levelling Epoxy Flooring System

DESCRIPTION

A three-component epoxy resin flooring system that applicable for a seamless, self levelling, self smoothing requirement. Made from solvent free epoxy resin system and selected graded fillers. Deltafloor SL2000 exhibits excellent seamless smooth surfaces with an excellent resistance to abrasion. A wide range of colour is also provided to ensure the customer need.

USES

Deltafloor SL2000 is recommended to areas where a heavy level of resistance to abrasion is required whereas a high level of aesthetic is also an essential factor. Deltafloor SL2000 is recommended for use in floor of laboratories, clean rooms and other medical facilities such as in pharmaceutical, cosmetic, and food industries.

ADVANTAGES

  • High resistance to both chemical attack and abrasion.
  • Easy to clean and maintain,
  • Hygienic,
  • Chemical resistance and have aesthetic state of art.

CONSUMPTION

Deltafloor SL2000 consumption is 3500 gram/m2 for 2 mm thickness. To be noted some preparation using Deltaprime TC has to be done due to have a good result. Please kindly contact DELTACRETE to have appropriate technical assistance for the recommended thickness since material performance may vary at different surface.

INSTRUCTION FOR USE

Preparation:

In order to have a good bonding to concrete substrate, for new concrete, allow the concrete to cure at least 28 days. Humidity is not more than 75% measured in accordance with BS 8203. Concrete substrate must be structurally sound, clean, dry and free from all traces of loose material, laitance, oil and grease. Any unsound material must be removed before application. Preparation by captive blasting or diamond grinding is ideal for surface preparation. Priming using Deltaprime Series will enhance the adhesion of top coat with the concrete.

Even though Deltafloor SL2000 is able to cover up some high spot of the concrete surfaces, it is recommended to grind and patch the surface irregularities.

Mixing:

Deltafloor Color Pot should be mixed thoroughly with component A (enamel) first before further action. The two component of Deltafloor SL2000 (component A and B) should be stirred individually before mixed together. Put both component in a mixing vessel and mix them thoroughly using low speed drill and mixing paddle mixer. Continue to pour the filler to the mixture, mix them through until a consistence homogeneous mixture achieved, normally it needed 3-5 minutes.

Placing:

Please border your application location using masking tape and not to remove it before Deltafloor SL2000 fully cured, Pour the mixture right after mixing onto the concrete surface, An suitable notched trowel is needed to spread the mixture onto the floor, Roll the Deltafloor SL2000 with spiked roller to released the entrapped air and remove any trowel mark. Do not step on the top Deltafloor SL2000 40 minutes after application, it may leave unwanted mark at the surface.

CLEANING

Tools and equipment should be cleaned immediately after use, while the mixture are still un-cured with solvent cleaner. When mixture already harden, please kindly remove the material mechanically

TECHNICAL DATA

Form Component A + B - Liquid; Component C – Powder
Mix Density 1.62 kg/litre
Compressive Strength
7 days ( BS 6319)
55 N/mm2
Flexural Strength
7 days ( BS 6319)
35 N/mm2
Pot Life 40 mins @ 300C
Initially hardness 24 hours
Fully cured after 7 days
Shelf Life< 1 year when unopened and stored in dry conditions
Packaging 19.5 kg/set ( A + B + Color Pot + C )
Comp. A (Enamel) : 8.40 kg/set
Comp. B (Hardener) : 2.75 kg/set
Comp. C (Filler) : 8 kg/set
Color pot : 0.45 kg/set

LIMITATIONS

Deltafloor SL2000 should not applied on the surface known to, or likely to suffer from, rising dampness, potential osmosis problems or have a relative humidity greater than 75%. If movement or cracking of the substrate takes place after application then reflective cracking of topping may occur. Ambient temperature when application is more than 100C.

HEALTH AND SAFETY

Deltafoor range of products can cause skin irritations in persons with sensitive skin. Wear protective clothing like gloves, goggles and respiratory equipment, particularly in confined spaces. Ensure adequate ventilation and avoid inhalation of vapors. If splashed into the eyes, nose, mouth or throat, flush immediately with plenty of clean, warm water and seek medical attention without delay.

FIRE

Deltafloor SL2000 is flammable material. Keep it away from source of ignition. Smoking is not allowed during material application. In the event of fire, extinguish with CO2 or foam.

Deltafloor HD5000

Heavy Duty Epoxy Resin Floor Mortar Screed

DESCRIPTION

A three-component 5 mm thick floor mortar screed based on solvent-free epoxy resins, bound together with non metallic natural aggregate with selected shape, grading, high physical quality and mechanical performance.

USES

Deltafloor HD5000 has been developed and designed for floor areas where high resistance to mechanical and chemical attack is required. It forms a non-slip, abrasion-resistant epoxy resin flooring of 5 mm thickness, which is ideal for medium to heavy duty industrial floors, workshop and factory floors, airport hangars, stairs, warehouses, traffic lanes, engineering workshops, and car parks.

ADVANTAGES

  • Easy to apply
  • Excellent adhesion to substrate
  • Provide long term protection in heavy industrial environments
  • Excellent resistance to abrasion
  • High mechanical strengths
  • Solvent free and good resistance to a wide range of industrial chemicals.

CONSUMPTION

Priming with Deltaprime Series at 0.2 – 0.3 kg/m2 in one coat of application. Consumption of Deltaprime series may vary due to the substrate condition

Mortar screed with Deltafloor HD5000 at 11 - 12 kg set (A+B+C)/m2 for 5 mm thickness.

If top coat is needed, apply Deltafloor TC301 at 0.5 kg/m2 for 300 micron thickness in two coats.

INSTRUCTION FOR USE

Substrate must be structurally sound, clean, dry and free from all traces of loose material, laitance, oil and grease. Any unsound material must be removed before application. Priming with Deltaprime Series and apply Deltafloor HD5000 when primer is still wet and tacky. For mixing Deltafloor HD5000, first stir all component A (enamel) with an electric stirrer prior to batching, then add all component B (hardener) into the mixer and mix them for 3 minutes at a low speed. Place some portion of component C (fillers) into the mixer and whilst mixing in progress, add the remaining portion of component C (fillers). Continue mixing process until a homogeneous and uniformly moist mix is obtained.

CURING TIME

Foot traffic 12 hours
For light vehicle traffic 2 days
Fully cured after 5 days

TECHNICAL DATA

Form Liquid (component A and B) and powder (component C)
Colour Natural
Mix Density 2.2 kg/l for finished screed
Strengths, 28 days Compressive strength : 600 kg/cm2
Tensile strength : 60 kg/cm2
Bond strength : 20 kg/cm2
Shelf Life 1 year when unopened and stored in dry conditions
Packaging 27.6 kg set (A+B+C)
Comp. A (enamel) : 1.7 kg/can
Comp. B (hardener) : 0.9 kg/can
Comp. C (filler) : 25 kg/bag

LIMITATIONS

Deltafloor HD5000 should not applied on the surface known to, or likely to suffer from, rising dampness, potential osmosis problems or have a relative humidity greater than 75%. If movement or cracking of the substrate takes place after application then reflective cracking of topping may occur. Ambient temperature when application is more than 10°C. The concrete substrate when application should be at least 28 days old

HEALTH AND SAFETY

Deltafloor range of products can cause skin irritations in persons with sensitive skin. Wear protective clothing like gloves, goggles and respiratory equipment, particularly in confined spaces. Ensure adequate ventilation and avoid inhalation of vapors. If splashed into the eyes, nose, mouth or throat, flush immediately with plenty of clean, warm water and seek medical attention without delay.

FIRE

Deltafloor HD5000 and Deltaprime SF are non-flammable materials.

Deltafloor TC300 is flammable material. Keep away from source of ignition. No smoking. In the event of fire, extinguish with CO2 or foam.

Deltafloor CRC

High Chemical Resistant Epoxy Resin Floor Coating

DESCRIPTION

Deltafloor CRC high chemical epoxy resin floor coating is a that suitable for all kinds of manufacturing floor like storage and warehouses and processing areas.

USES

Deltafloor CRC is recommended to areas where chemical resistance and aesthetic aspects are required. Deltafloor CRC is recommended for use in floor of warehouses, industrial and food processing areas, kitchen, laboratory, engineering, workshops, and car parks.

ADVANTAGES

  • Impervious seamless and jointless surface
  • Easy to clean and maintain
  • Hygienic
  • Excellent chemical resistance

CONSUMPTION

Deltafloor CRC consumption is 450 gram/m2 for 300 mikron thickness and 700 gram/m2 for 500 mikron thickness. Please kindly contact Deltacrete to have appropriate technical assistance for the recommended thickness since material performance may vary at different surface.

INSTRUCTION FOR USE

For best performance of Deltafloor CRC, please kindly follow our recommendation. Preparation is a must before application. For new concrete, allow the concrete to cure at least 28 days. Humidity is not more than 75% measured in accordance with BS 8203. Since Deltafloor CRC is relatively thin coating, the substrate must be fine textured. Any substrate must be structurally sound, clean, dry, and free from all traces of loose material, laitance, oil and grease. Any unsound material must be removed before application. Preparation by captive blasting or diamond grinding is ideal for surface preparation. Deltafloor color pot should be mixed thoroughly with component A (enamel) first before mix them thoroughly using low speed drill and mixing paddle mixer. Continue mixing process until a consistence homogeneous mixture achieved, normally it needed 3-5 minutes. Apply the mixed Deltafloor CR onto prepared surface using a brush or roller. Ensure that the area is completely coated and that ‘ponding’ material does not occur. Apply the second coat as soon as the first coat is initially dried (typically 5-6 hours).

Cleaning

Tools and equipment should be cleaned immediately after use, while the mixture are still un-cured with solvent cleaner. When mixture already hardened, please kindly remove the material mechanically http://ukviagras.c.../.

CURING TIME (at 300 C)

Pot Life 20 minutes<
STT 5 – 6 hours
Initially hardness 24 hours
Fully Cured After 7 days

(ambient temperature may have some effect on the curing time)

TECHNICAL DATA

Form Liquid ( Component A and B)
Colour Component A = Colour ; Component B = Clear
Mix Density 1.2 – 1.3 kg/litre
Shelf Life 1 year when unopened and stored in dry conditions
Packaging 5.2 kg set (Component A+B+Color Pot)
Comp. A (Enamel) = 3.68 kg
Comp. B (Hardener)= 1.32 kg
Color Plot = 0.2 kg
Note : The reaction of epoxies commences immediately after the two components are mixed. This reaction is temperature related and so the curing time will be approximately halved by a 100 C increase in temeprature and doubled by a 100 C decrease in temperature. For sealing new or bare surfaces apply epoxy primer before top coat.

LIMITATIONS

Deltafloor CRC should not applied on the surface known to, or likely to suffer from, rising dampness, potential osmosis problems or have a relative humidity greater than 75%. If movement or cracking of the substrate takes place after application then reflective cracking of topping may occur. Ambient temperature when application is more than 100 C.

HEALTH AND SAFETY

Deltafloor range of products can cause skin irritations in persons with sensitive skin. Wear protective clothing like gloves, goggles and respiratory equipment, particularly in confined spaces. Ensure adequater ventilation and avoid inhalation of vapors. If splashed into the eyes, nose, mouth or throat, flush immediately with plenty of clean, warm water and seek medical attention without delay.

FIRE

Deltafloor CRC is flammable material. Keep it away from source of ignition. Smoking is not allowed during material application. In the event of fire, extinguish with CO2 or foam.

Our Location

PT. Deltacretindo Wira Mandiri
  JL. Pintu Air IV No. 41A
  Jakarta, Indonesia 10710
  +62-21-344 2919
  +62-21-3511 428
  +62-811-9119-611
   :  deltacrete@gmail.com

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